About Us:

At BAUCO Access Panel Solutions Inc., we believe in treating people the way we would like to be treated and creating an environment where your expertise and passion can stand out. As a result, we pride ourselves in being the most customer-responsive access panel company in the industry. 

Founded in 1995, BAUCO is a leading manufacturer and distributor of high-quality, customizable architectural access panels and grilles. We are known for innovation, precision, and service excellence. Our integrated model allows us to deliver fast lead times, custom solutions, and responsive support directly to job sites locally and across North America. Our products are featured in landmark projects such as the Wickaninnish Inn in Tofino, the Museum of Modern Art in New York, and the Wilshire Grand Hotel in Los Angeles.

About The Role:

Are you a hands-on engineer who thrives at the intersection of precision design and real-world manufacturing? Do you get excited turning a blank-sheet idea into a finished product that ships to job sites around the world? If so, BAUCO Access Panel Solutions is the place where your engineering instincts will be challenged, rewarded, and celebrated every single day.

As a Product Development Engineer, you will be a key driver of innovation. You will participate in the full product lifecycle from concept sketches and CAD models through prototyping, testing, and production launch. Reporting to the Manufacturing Manager, you will collaborate daily with our Product Development and Manufacturing teams to design smarter, leaner, better products. This includes the opportunity to experiment with solutions and iterate on the findings. You will become a subject matter expert in how and why our products are created.

This is not a desk-bound role. You will be on the shop floor, in the design suite, and in conversations with vendors and customers, always asking how we can do it better.

A Day in the Life:

• Participate in end-to-end product development: experiment, design, prototype, test, iterate, coordinate manufacturing, and establish QA plans that exceed customer expectations

• Define and document manufacturing methods, machinery requirements, and staff training programs that scale with production

• Apply DFMA (Design for Manufacture and Assembly) principles to reduce cost, improve quality, and accelerate time-to-market

• Champion Lean manufacturing culture by educating team members on tools, methodologies, and continuous improvement practices

• Drive continuous improvement initiatives collaboratively, fostering a positive problem-solving environment on the shop floor

• Develop, maintain, and refine existing product lines using advanced design techniques and data-driven decision-making

• Partner with cross-functional teams and external vendors to ensure seamless integration of new designs into production

What You’ll Need to Succeed:

• Mechanical Engineering Technologist Diploma, Mechanical Engineering Degree, or an equivalent combination of education and hands-on experience

• At least two (2) years of engineering experience in a manufacturing or product development environment

• Demonstrated expertise in product design, prototyping, and DFMA methodologies

• Natural curiosity towards problem-solving, including developing solutions, testing them for real-life usage, and iterating to continue creating better solutions 

• Proficiency in 2D/3D CAD software, such as AutoCAD, Fusion 360, or Alibre

• Experience designing aluminum extrusion systems and sheet metal assemblies

• Strong understanding of bill of materials (BOM) structure in a manufacturing context

• Proven ability to identify and implement cost-reduction opportunities without compromising quality

• Intermediate proficiency in Microsoft Excel for data analysis and reporting

• Excellent documentation skills with clear, comprehensive process and procedure records

• Strong communicator who can liaise effectively across departments and with external vendors

• Comfortable with light hands-on fabrication work in a shop environment

• Ability to manage multiple concurrent projects and meet deadlines in a fast-paced setting

Bonus Points:

• Knowledge of steel frame construction and drywall installation

• Experience with ERP, MRP, or PDM systems

• Formal Lean or Six Sigma training/certification

What We offer: 

• Competitive salary plus participation in the company bonus program

• Comprehensive medical, dental, and vision care with 100%-employer-paid premiums

• Flexible paid vacation

• Continuous learning and professional development

• Consistent performance management process

• Monthly peer recognition celebrations, staff meals, and social events

How to Apply: 

Please send your resume and cover letter with the subject line ”Production Development Engineer - Bauco.”

If you don’t meet all of our requirements exactly or have taken a non-traditional professional path, we still want to hear from you. Use your cover letter to tell us about your unique experience. We value a diverse team and recognize that skills are transferable. We encourage applications from people who may be underrepresented in the industry and are committed to fostering a welcoming culture that encourages flexibility and inclusion.

If you have questions or need accommodations, please let us know via email at careers@reimaginework.ca.